Faculty Of Engıneerıng
Industrıal Engıneerıng (Englısh)
Course Information
| MANUFACTURING PROCESSES II | |||||
|---|---|---|---|---|---|
| Code | Semester | Theoretical | Practice | National Credit | ECTS Credit |
| Hour / Week | |||||
| INE222 | Spring | 3 | 0 | 3 | 4 |
| Prerequisites and co-requisites | none |
|---|---|
| Language of instruction | English |
| Type | Elective |
| Level of Course | Bachelor's |
| Lecturer | Assit. Prof. Dr. Fikri EGE |
| Mode of Delivery | Face to Face |
| Suggested Subject | none |
| Professional practise ( internship ) | None |
| Objectives of the Course | Introducing the basic concepts and processes of production metallurgy. Giving education towards the purpose of evaluation of our raw material sources and transforming them into products that advanced technology needs. Giving examples of industrial applications. Explaining principles that metalurgical processes bound to in terms of thermodynamics, kinetics and fluid mechanics. Identifying the factors that affect metallurgical processes. Solving numerical problems |
| Contents of the Course | Introduction and Basic Concepts / Ore Dressing: Crushing, Grinding, Beneficiation / Metallurgical Pretreatment Processes: Drying, Calcination, Agglomeration, Roasting / Pyrometallurgical Processes: Fuels, Reduction, Refractories, Furnaces, Smelting, Converting, Slags, Refining, Distillation / Hydrometallurgical Processes: Leaching and leaching mechanisms, Thermodynamics and kinetics of leaching, Metal recovery from solutions / Electrometallurgy: Electrolytic cells, Electrowinning, Electrorefining / Recycling and Recovering |
Learning Outcomes of Course
| # | Learning Outcomes |
|---|---|
| 1 | Learn metallurgical raw materials and principles of ore dressing, metallurgical pretreatment and pyro, hyro and electrometallurgical processes |
| 2 | Use and apply technologies, recognising their advantages and limitations, when applied to minerals and metallurgical information |
| 3 | Make calculations of material and energy balance related to metallurgical processes |
| 4 | Discuss the economic classification of metals, metal production and recycling. |
Course Syllabus
| # | Subjects | Teaching Methods and Technics |
|---|---|---|
| 1 | Introduction | Lecturing |
| 2 | Ore dressing | Lecturing |
| 3 | Metallurgical Pretreatment-1 (Drying – Calcination - Agglomeration) | Lecturing |
| 4 | Metallurgical Pretreatment-2 (Roasting) | Lecturing |
| 5 | Pyrometallurgy-1 (Fuels - Reduction) | Lecturing |
| 6 | Pyrometallurgy-2 (Refractories - Furnaces) | Lecturing |
| 7 | Pyrometallurgy-3 (Smelting) | Lecturing |
| 8 | Mid-Term Exam | Exam |
| 9 | Pyrometallurgy-4 (Converting - Slags) | Lecturing |
| 10 | Pyrometallurgy-5 (Refining - Distillation) | Lecturing |
| 11 | Hydrometallurgy-1 (Leaching) | Lecturing |
| 12 | Hydrometallurgy-2 (Metal recovery from solutions) | Lecturing |
| 13 | Electrometallurgy | Lecturing |
| 14 | Recycling/Recovering | Lecturing |
| 15 | Recycling/Recovering | Lecturing |
| 16 | Final Exam |
Course Syllabus
| # | Material / Resources | Information About Resources | Reference / Recommended Resources |
|---|---|---|---|
| 1 | F.Y. Bor, Ekstraktif Metalurji Prensipleri, 1 ve 2. cilt, İTÜ, 1989. | ||
| 2 | S. Cankut, Ekstraktif Metalurji, İTÜ Yayınları, Sayı 884, 1972 | ||
| 3 | A. Butts, Metalurji Problemleri, İTÜ Yayınları, Sayı 802, 1970. |
Method of Assessment
| # | Weight | Work Type | Work Title |
|---|---|---|---|
| 1 | 40% | Mid-Term Exam | Mid-Term Exam |
| 2 | 60% | Final Exam | Final Exam |
Relationship between Learning Outcomes of Course and Program Outcomes
| # | Learning Outcomes | Program Outcomes | Method of Assessment |
|---|---|---|---|
| 1 | Learn metallurgical raw materials and principles of ore dressing, metallurgical pretreatment and pyro, hyro and electrometallurgical processes | 1 | 1͵2 |
| 2 | Use and apply technologies, recognising their advantages and limitations, when applied to minerals and metallurgical information | 2 | 1͵2 |
| 3 | Make calculations of material and energy balance related to metallurgical processes | 1 | 1͵2 |
| 4 | Discuss the economic classification of metals, metal production and recycling. | 2 | 1͵2 |
Work Load Details
| # | Type of Work | Quantity | Time (Hour) | Work Load |
|---|---|---|---|---|
| 1 | Course Duration | 14 | 3 | 42 |
| 2 | Course Duration Except Class (Preliminary Study, Enhancement) | 14 | 2 | 28 |
| 3 | Presentation and Seminar Preparation | 0 | 0 | 0 |
| 4 | Web Research, Library and Archival Work | 0 | 0 | 0 |
| 5 | Document/Information Listing | 0 | 0 | 0 |
| 6 | Workshop | 0 | 0 | 0 |
| 7 | Preparation for Midterm Exam | 1 | 8 | 8 |
| 8 | Midterm Exam | 1 | 2 | 2 |
| 9 | Quiz | 0 | 0 | 0 |
| 10 | Homework | 0 | 0 | 0 |
| 11 | Midterm Project | 0 | 0 | 0 |
| 12 | Midterm Exercise | 0 | 0 | 0 |
| 13 | Final Project | 1 | 8 | 8 |
| 14 | Final Exercise | 0 | 0 | 0 |
| 15 | Preparation for Final Exam | 0 | 0 | 0 |
| 16 | Final Exam | 1 | 2 | 2 |
| 90 | ||||