Faculty Of Engıneerıng
Industrıal Engıneerıng (Englısh)
Course Information
| MANUFACTURING PROCESSES | |||||
|---|---|---|---|---|---|
| Code | Semester | Theoretical | Practice | National Credit | ECTS Credit |
| Hour / Week | |||||
| INE221 | Fall | 3 | 0 | 3 | 5 |
| Prerequisites and co-requisites | None |
|---|---|
| Language of instruction | English |
| Type | Required |
| Level of Course | Bachelor's |
| Lecturer | Asst. Prof. Fikri EGE |
| Mode of Delivery | Face to Face |
| Suggested Subject | None |
| Professional practise ( internship ) | None |
| Objectives of the Course | 1. Introduce traditional and modern manufacturing methods to focus on casting, forming, cutting, welding, powder metallurgy: metal, plastic, ceramic, glass and composite materials manufacturing technologies 2. Teach principals, technical equipment and application areas of manufacturing processes. 3. Describe basic calculation methods in manufacturing processes |
| Contents of the Course | Essentials of material science and materials selection/ Casting technology / PPolymers manufacturing / Processing methods for ceramics / Metal cutting teory and application areas/ Chip formation in material processing / Welding / Powder metallurgy / Free form fabrication-3D printing / Nontraditional manufacturing / Surface technologies / Fabrication of micro-electronic devices |
Learning Outcomes of Course
| # | Learning Outcomes |
|---|---|
| 1 | Describe principles of manufacturing technologies and application areas |
| 2 | Describe limitations and application areas of manufacturing processes |
| 3 | Describe and select the equipment used in manufacturing |
| 4 | Select the suitable methods for certain manufacturing processes |
| 5 | Use knowledge in designing manufacturing processes and perform basic calculations |
| 6 | Select/design process parameters in a given manufacturing process |
Course Syllabus
| # | Subjects | Teaching Methods and Technics |
|---|---|---|
| 1 | Introduction, processes vs. systems. Manufacturing properties of materials | Lecturing |
| 2 | Fund. of metal casting: classification, metallurgical principles, solidification, fluid flow and heat treatment | Lecturing |
| 3 | Metal casting processes: sand c., investment c., centrifugal c., die c., pressure c. semi-solid c. | Lecturing |
| 4 | Casting design, materials and economics; Polymer processing: Injection molding | Lecturing |
| 5 | Classification of forming processes, Mechanical and metallurgical fundamentals | Lecturing |
| 6 | Bulk and hot-working processes. Rolling, extrusion and drawing, forging | Lecturing |
| 7 | Midterm | Exam |
| 8 | Sheet metal forming and cold-working processes. Cutting, Bending, Stamping & Drawing, Presses | Lecturing |
| 9 | Machining processes: Turning, boring, drilling, shaping, planning and machine tools | Lecturing |
| 10 | Machining processes: Milling, broaching and machine tools. Abrasive machining processes | Lecturing |
| 11 | Machining processes: Milling, broaching and machine tools. Abrasive machining processes | Lecturing |
| 12 | Classification welding methods and physical principles. Gas flame processes | Lecturing |
| 13 | Arc processes and equipment. Resistance welding. Brazing and soldering; Powder metallurgy | Lecturing |
| 14 | Free-form fabrication. Nontraditional and modern processes. Surface technology. Fabr. of micro-electronic devices | Lecturing |
| 15 | Free-form fabrication. Nontraditional and modern processes. Surface technology. Fabr. of micro-electronic devices | Lecturing |
| 16 | Final Exam |
Course Syllabus
| # | Material / Resources | Information About Resources | Reference / Recommended Resources |
|---|---|---|---|
| 1 | Fundamentals of Modern Manufacturing, M.P. Manufacturing Engineering & Technology (7th Ed.) by S Kalpakjian, S Schmid (2013) Prentice Hall ISBN-13: 978-0133128741 |
Method of Assessment
| # | Weight | Work Type | Work Title |
|---|---|---|---|
| 1 | 40% | Mid-Term Exam | Mid-Term Exam |
| 2 | 60% | Final Exam | Final Exam |
Relationship between Learning Outcomes of Course and Program Outcomes
| # | Learning Outcomes | Program Outcomes | Method of Assessment |
|---|---|---|---|
| 1 | Describe principles of manufacturing technologies and application areas | 1 | 1͵2 |
| 2 | Describe limitations and application areas of manufacturing processes | 1 | 1͵2 |
| 3 | Describe and select the equipment used in manufacturing | 9 | 1͵2 |
| 4 | Select the suitable methods for certain manufacturing processes | 4 | 1͵2 |
| 5 | Use knowledge in designing manufacturing processes and perform basic calculations | 1 | 1͵2 |
| 6 | Select/design process parameters in a given manufacturing process | 1 | 1͵2 |
Work Load Details
| # | Type of Work | Quantity | Time (Hour) | Work Load |
|---|---|---|---|---|
| 1 | Course Duration | 14 | 3 | 42 |
| 2 | Course Duration Except Class (Preliminary Study, Enhancement) | 14 | 3 | 42 |
| 3 | Presentation and Seminar Preparation | 0 | 0 | 0 |
| 4 | Web Research, Library and Archival Work | 0 | 0 | 0 |
| 5 | Document/Information Listing | 0 | 0 | 0 |
| 6 | Workshop | 0 | 0 | 0 |
| 7 | Preparation for Midterm Exam | 1 | 14 | 14 |
| 8 | Midterm Exam | 1 | 2 | 2 |
| 9 | Quiz | 0 | 0 | 0 |
| 10 | Homework | 0 | 0 | 0 |
| 11 | Midterm Project | 0 | 0 | 0 |
| 12 | Midterm Exercise | 0 | 0 | 0 |
| 13 | Final Project | 0 | 0 | 0 |
| 14 | Final Exercise | 0 | 0 | 0 |
| 15 | Preparation for Final Exam | 1 | 18 | 18 |
| 16 | Final Exam | 1 | 2 | 2 |
| 120 | ||||